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Multi-Axis Controllers & Accessories

  • Modular flexible systems with "Stand Alone" and PC-based (single-slot half size card) configurations.
  • 32-bit floating point DSP technology (TI, 60 and 150 MHz) including advanced dynamic computation algorithms of "0" accumulated error and comparable with 56-bit of fix-point calculations.
  • 1 Mbt RAM, 4 and 8 Mbt Flash memory for working programs and parameters configuration storage.
  • Up to 16 axes of AC and/or DC motors and up to 32 axes of stepper motors control.
  • Position, Speed, Torque and Software Commutation closed loop servo control, with self-mapping utilities (no Hall Sensors required).
  • Sophisticated cascaded PID with position, velocity and acceleration feed-forward, second degree filters (low pass and Notch including multi-resonance, several frequencies option), S-curve, "dead zone", etc.
  • Up to 512 Discrete Inputs and Outputs (grouped in 64 programmable I/O 8-bit ports).
  • ISA-bus, RS-232, RS-485(422), USB and fast(15Mb/sec) communication channels.
  • Encoder feedback - standard square wave; sin/cos and resolver - optional.
  • 5 and 10 - hardware (20 and 40 - software) MHz encoder input frequency.
  • One and Dual feedback - software configurable. Up to 64 A/D 12-bit resolution inputs (16-bit resolution - optional).
  • Up to 16 auxiliary pulse count inputs.
  • 1 per axis + up to 32 High-speed position capture (latch) inputs.
  • Real position strobe outputs - "window" signals (up to 4 programmable).
  • Real position pulse train outputs - "tach" signals (up to 4 programmable).
  • Cross axis compensation and temperature compensation.
  • Large choice of different accessory interface boards (relay, SSR, open collector, opto-isolation).
  • Network Support based on COM technology (Client-Server Software).
  • Distributed System Support by means of Communication channels.
  • Multitasking, Object Oriented PLC on the platform.
  • Temperature PID control by means of Standard Function Block.
  • Text Messages with parameters, Commentaries for DSP and host PC communication.

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Controllers for Motor Drivers

  • Special design of control boards for motor drivers for Siemens.
  • Motion package and motor drivers for Yaskawa motors.
  • The controller design is pin-to-pin compatible with Siemens power stage, which simplifies the task of using Siemens latest digital series motors.
  • The controller has Sin/Cos encoder interpolation-multiplication converter (factor 5), allowing direct connection to the built-in Heidenhain encoders with 2048 periods per motor revolution (standard encoders for Siemens ser. 6FT- and 6FK-motors).
  • The controller contains 2 standard +10VDC analog inputs for Sinusoidal commutation made within the controller for optimal operation of AC motors (the standard maximum of 3000 RPM is implemented).
  • The controller is manufacturing in two configurations:
    • single board (SE-767) for control of one motor;
    • dual board (SE-767 and SE-768) for operation of two motors by means of dual motor driver.

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Linear Drivers

  • Output current: 0 - 6 A
  • Output voltage: 0 - 40 V
  • Number of phases for motor connection: 2 and/or 3
  • Dynamic range (at least): 85 dB
  • Signal to noise (at least): 90 dB
  • Resolution of input signal (from control system):
    • 14 bit for analog (differential) +2.5 V
    • 16 bit for digital synchronous optoisolated channel with baud rate of up to 10 Mbaud
  • Power supply: dual +24 VDC
  • Digital in/out optoisolated control signals (enable, disable, status)
  • Protection: over current, over voltage, over temperature and power fault
  • Dimensions (PCB design, no power supply): 100x46x236 mm (HxWxL)

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Sin/Cos Encoder Converter-Interpolator XT-10K48

  • Input: Sine/Cosine Analog 0.1 to 1.2 Vpp or 11 mApp
  • Input: Sine/Cosine Analog 0.1 to 1.2 Vpp ONE per motor revolution (Z1-track for initial rotor position determination)
  • Input frequency (max): 230 kHz, resolution dependent
  • Output: A quad B (square-wave) incremental + Index + 3-bit
    Gray code signals presenting position for sinusoidal commutation;
  • Multiplication factor:
    • Decimal from 0.25 to 64 with step of 0.25.
  • Selectable multiplication: I2C-bus interface
  • Digital adjustment: EEPROM configuration
  • Dimensions: 55 x 90 x 29 mm

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Sin/Cos Encoder Converter-Interpolator AT-2048

  • Input: Sine/Cosine Analog 0.1 to 1.2 Vpp or 11 mApp
  • Input frequency (max): 680 kHz, resolution dependent
  • Output: A quad B (square-wave) incremental + Index + Zero-cross detector signals
  • Multiplication factor:
    • Binary 1, 2, 4, 8, 16, 32, 64, 128,256, 512, 1024, 2048
    • Decimal 25, 40, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 800, 1000, 1600, 2000
  • Selectable multiplication: I2C-bus interface
  • Digital adjustment: EEPROM configuration
  • Dimensions: 98.5x95.2 mm

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Complete Control Systems

  • Tailored OEM solutions to customer's specifications.
  • More than 35 years of experience in Motion and Program Logic Control field.
  • State of the art technology and algorithms.

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Development Tools

  • Client-Server Software for remote monitoring and control (including RS232, RS422/485 & TCP/IP support).
  • Com Server, providing C/C++/VC++/ANSI C/VB/Delphi API methods for easy applications building.
  • ProMoTCL scripting language (ASCII code text format).
  • Terminal communication utility with scripting commands language (ASCII code text format).
  • G-Code and M-Functions Machine Language.
  • Program editor, Graphical Simulation.
  • PLC Graphical Designer and Debugger.
  • HPGL language support.
  • Virtual Software Operating Panels.
  • MMI - special screens.
  • Motion Analyzer - Graphical Scope for motion tuning & record

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Operation Panels

  • Variety of operation panels were designed in our company according to the machine specific and customer requirements.
  • The Xtrol operation panels are distinguished by their simplicity and convenient human operation.
  • In our panels we are using the best-fit and reliable electronic components with long time operation in heavy industrial conditions without any maintenance or intervention.

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Complete CNC Systems

OPERATOR PANEL:

  • Sealed Panel, Flat Panel Graphic Display
  • Uncoded Messages To Operator
  • Mode Selector
  • Feedrate Override From 10% To 100%
  • Spindle Speed Override From 10% to 100%

ENTRY AND STORAGE OF PROGRAMS:

  • Exchange by USB and RS232C Serial Link (X2), ISO or EIA Code with Automatic Code Recognition, 64000
  • Characters Storage Capacity in RAM and 20 GB on Hard Disk, 3-1/2"
  • Program Input and Debugging by Keyboard
  • Full Page Editor
  • Automatic Program Chaining
  • Printer Output
  • DNC Link

AXIS CONTROL:

  • 5 Simultaneous Axes (+6th in positioning)
  • Linear, Circular and Helical Interpolation
  • Traverse Rate from 0.0004 In/min to 100 Ft/min (0.01 mm/min to 30 m/min)
  • Controlled Acceleration and Deceleration
  • Backlash Compensation
  • Temperature Compensation

SPINDLE CONTROL:

  • Programming in RPM
  • Automatic Spindle Speed Range Selection
  • Spindle Indexing

TOOL PROCESSING:

  • Tool Magazine Control
  • Unlimited Number of Tools
  • Tool Radius Offset for Contouring
  • 3 Dimensional Tool Correction
  • Automatic Acquisition of Tool Length

PROGRAMMING:

  • Explicit Decimal Point
  • Absolute and Incremental Programming
  • Inch and Metric Programming
  • Programmed Angular Offsets
  • Helical Interpolation
  • Automatic Calculation of Fillets, Chamfers, Intersections and Contact between Straight Lines and Circles
  • Canned Cycle: Drilling, Boring, Tapping Rectangular and Circular
  • User Defined Subroutines
  • Parametric Programming
  • Trigonometrical, Arithmetic Operators
  • Possibility of Unconditional Jumps
  • Different Coordinate System of Programming: Cartesian, Polar, and 3D
  • "Step and Repeat" Recursive Calls

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Electronics Hardware Design & Manufacturing

SYSTEM HARDWARE SPECIFICATIONS:

  • 10 Inputs, Optoisolated (up to 10 mA)
  • 4 Inputs, Comparators 4 - 8 V
  • 14 Outputs, Open Collector 40 mA
  • 8 Outputs, Open Drain 1 A Full Protected
  • 1 Analog Input 12 bits Resolution for 1 nA (Optional to 16 bits)
  • 4 Analog Outputs 12 bits Resolution with 4 - 20 mA
  • 4 Analog Outputs 12 bits Resolution with +2.5 V
  • 5 DC Motor Outputs (+Reverse), 16 Speeds, PWM Level of Output
  • USB Communication Interface Channel
  • RS232 Communication Interface Channel
  • RS485 Communication Interface Channel
  • Real Clock Timer
  • Flash Memory, 8 Mbyte
  • DSP of TI, 150 MHz, 32 K Double Word Internal RAM
  • Optional: External Application Bus

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Software and Firmware Design Projects

Our software applications team is capable of developing a large variety of projects that invlove motion and logic control, special algorithms, simulation and MMI. For example:

  • CNC Software
  • ToolPath Simulations
  • Spindle Load Graphs
  • Special Servo Loops
  • Customized Control Panel Applications
  • PLC Programming
  • Special DSP Functions

etc.

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Xtrol Ltd. All Rights Reserved 2003-2012
Phone: +972-3-9097999   Fax: +972-3-9080918   E-mail: xtrol@xtrol-control.com